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Batch Size: 24 Backers/24 Shelf Components/48 Brackets
Time Standard: ##
Cutting Trophy Shelf Backers
Cutting Trophy Shelf Backers
Trophy shelf backers are cut from 1"x8" Select Pine
Set the miter fence WITH SACRIFICIAL BACKER to the 20" guide (full length of stick)
Shave the end off of the 1x8" select pine
Cut the boards to 20". Save the scrap in the appropriate crate in the sheet good rack based on the length of the cutoff. Make sure to move the sacrificial backer after each cut.
Cutting Trophy Shelf Shelves
Cutting Trophy Shelf Shelves
Trophy shelf shelves are cut from 1"x6" Select Pine
The process for cutting shelves is the same as backers except the length. Cut the boards to 19.75". Save the scrap in the appropriate crate in the sheet good rack based on the length of the cutoff. Make sure to move the sacrificial backer after each cut.
*This is a picture from the old setup template, there is a new appropriately labeled template in the template storage area.
Cutting Trophy Shelf Brackets
Cutting Trophy Shelf Brackets
Before cutting trophy shelf brackets, check on the current inventory of brackets since they are cut from scrap it is typically best to let them build up for awhile and cut a big batch. Brackets are cut from 1.5" select pine, this could be ripped from scraps of backers and shelves, or leftovers from medal holders.
Rip select pine scraps from the ends of trophy shelf boards into 1.5" strips. If the strip is over 12" in length set them aside to be cut in to 12" medal holders.
On the miter saw, set it to 45° and cut off the end. Make sure stickers are on the far left side so they can eventually be cut off.
The initial cut should look like this.
Check to make sure the angle of the cut is correct. If they're right, cut all of them off on one end.
Use the setup block to get the length cut correctly.
Next Stop: Router
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